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數(shù)控沖床設(shè)施操作規(guī)程

發(fā)布者:卓東機(jī)械  發(fā)布時(shí)間:2010/12/16 21:26:07

1、操作程序:                                                                     
1.1檢查地面、操作臺(tái)上:是否有油污,、漏油等,清除工作臺(tái)上及移動(dòng)范圍內(nèi)的障礙物,。    
1.2檢查
數(shù)控沖床液壓系統(tǒng)、轉(zhuǎn)塔,、自動(dòng)夾鉗定位器等,。                                            
1.3檢查氣壓是甭正常。                                                              
1.4檢查數(shù)控沖床設(shè)備各工位模具是否安裝正確,、可靠。必要時(shí)給模具和轉(zhuǎn)塔摩擦部注油,。                 
1.5檢查
數(shù)控轉(zhuǎn)塔沖床設(shè)備操作界而,、指示燈、開(kāi)關(guān)等是否否下常,。                                         
1.6接通數(shù)控沖床設(shè)備電源檢查有無(wú)異常響聲或振動(dòng),,有無(wú)漏油漏氣。                                 
1.7檢查緊急停止開(kāi)關(guān),、停止開(kāi)關(guān),、上下轉(zhuǎn)塔蓋、安全柵的限位開(kāi)關(guān)是否是正常,。           
2,、停機(jī)須知:                                                                      
2.1因事離開(kāi)或吃鈑時(shí)應(yīng)關(guān)閉緊急停止按鈕,下班停機(jī)應(yīng)切斷電源,。                     
2.2下班停機(jī)后,,根據(jù)“整齊、潤(rùn)滑,、清潔,、安全”的要求對(duì)設(shè)備進(jìn)行日常維護(hù)保養(yǎng)。         
2.3打掃轉(zhuǎn)塔及工作臺(tái)面毛刷,。                                                         
3,、安全須知:                                                                        
3.2在機(jī)床運(yùn)行過(guò)程中,操作人員和非操作人員不得進(jìn)入數(shù)控沖床設(shè)備工作臺(tái)運(yùn)動(dòng)區(qū)域,。              
3.3電善C部件的更換要由專門人員進(jìn)行,,機(jī)器發(fā)生故障后需按下急停按鈕方可上工作臺(tái)面作業(yè),。                                                                         
3.4工作時(shí)要集中精力,不準(zhǔn)和旁人談笑,,因事離開(kāi)必須切斷電源,。                         
4、故障排除:                                                                        
  發(fā)現(xiàn)運(yùn)轉(zhuǎn).異�,;蛴胁徽5脑胍�,,應(yīng)立即停機(jī)檢查,及時(shí)修復(fù)或匯報(bào),。               
5,、保養(yǎng)工作:                                                                        
5.1每日保養(yǎng):                                                                       
5.1.1清潔機(jī)床及其周圍的工作環(huán)境。                                                   
5.1.2將轉(zhuǎn)塔中廢屑清除干凈,,倒空廢料箱,。                                           
5.1.3用干凈的布擦凈X軸、Y軸導(dǎo)軌和絲杠上的灰和多余的油,,并加少量機(jī)油,。                
5.2每周保養(yǎng):                                                                        
5.2.1上、下轉(zhuǎn)塔定位銷處用黃油槍加MOBIL AW2油(或同類油品)二槍,。                 
5.2.2上,、下轉(zhuǎn)塔分度工位處用黃油槍加MOBIL AW2油(或同類油品)四槍。                   
5.2.3液壓系統(tǒng):檢查油位表,,發(fā)現(xiàn)油位過(guò)低,,加MOBIL DTE24液壓油至指定油位。            
5.2.4轉(zhuǎn)塔模具彈簧桿:用手壓下彈簧,,然后用毛刷刷上SHELL ALVANIA#2油(或同類油品),。                                                                         
5.3每月保養(yǎng):                                                                       
5.3.1將液壓站的外罩打開(kāi),用壓縮空氣清潔散熱片,。                                      
5.3. 2X軸,、Y軸絲母,X軸拖架直線軸承網(wǎng)點(diǎn),;夾鉗X向直線軸承三點(diǎn):夾鉗定位插銷三點(diǎn),;Y軸直線軸承八點(diǎn);轉(zhuǎn)塔驅(qū)動(dòng)軸承二點(diǎn)均使川SHELLALVANIA#2油加兩槍,。X軸,、Y軸絲杠端軸承二點(diǎn)用MOBIL AW2油加兩槍。                                       
5.3.3清潔夾鉗定位孔,。       
5.4模具保養(yǎng)                                                                       
5.4.1加工不同材料,、不同厚度的板料時(shí),應(yīng)選用合適的下模問(wèn)隙,。通常為板厚的15%一20%:不準(zhǔn)使用問(wèn)隙不合適的模具進(jìn)行加工,。                                   
5.1.2應(yīng)經(jīng)常對(duì)模具的狀況進(jìn)行檢查,,隨時(shí)了解模具狀態(tài)。  一般在使用三天時(shí)應(yīng)對(duì)模具進(jìn)行檢查,。在更換模具時(shí),、發(fā)現(xiàn)被加工件毛刺較人時(shí)也應(yīng)對(duì)模具進(jìn)行檢查。           
5.4.3當(dāng)模具出現(xiàn)約0. 3mm以上的鈍幾時(shí),,應(yīng)對(duì)模具進(jìn)行刃磨,。刃磨時(shí)每次的進(jìn)刀量不應(yīng)超過(guò)0. 0:3mm,并用冷卻液進(jìn)行冷卻,。以免模具受熱后影響強(qiáng)度及壽命,。              
5.1.4在使用模具前。定要檢查模具的尺寸,、即上模的總長(zhǎng)為210 mm左右,;沖頭頂部低于卸料板為A、B,、D工位為2 mm;C工位為1 mm,。下模的厚度為30 mm,如果修磨后應(yīng)加墊片至上述尺寸,。                                                         
5.4.5成型模具的下模比普通模具高,,所以不用時(shí)應(yīng)取下,不要裝在轉(zhuǎn)塔中,。如果必須使用時(shí),應(yīng)盡量保證程序中的其它模具不要裝在特殊模旁邊,,特別是當(dāng)要同時(shí)使用幾種特殊模時(shí)更要避免放在一起,。                                                   
5.4.6在安裝數(shù)控沖床設(shè)備模具時(shí),一定要注意上模與下模的角度必須一致,,否則將造成模具及機(jī)床的嚴(yán)重?fù)p壞,。                                                                     
5.4.7在固定下模時(shí),必須確認(rèn)固定螺絲已經(jīng)緊固,,以防止作中下模移位,,造成事故。         
5.4.8 加工鋁板時(shí),,模具每沖壓3000沖次左有時(shí),,應(yīng)將上模取下進(jìn)行清潔。去除鋁屑并進(jìn)行潤(rùn)滑,。加工其他材料每5000沖次對(duì)模具進(jìn)行清潔,、潤(rùn)滑。                           
6.注意事項(xiàng):                                                                        
6.1被加工的板材應(yīng)是平整的,,翹曲的板材在加工中可能與機(jī)床的凹陷或凸出部位產(chǎn)生碰撞,,并造成嚴(yán)重的設(shè)備故障,。                                                    
6.2裝夾板料時(shí),要注意材料邊緣是否與夾鉗及邊定位靠緊,,以防造成加工誤差,。上材料時(shí)要關(guān)閉邊定位,以免相撞,。                                                    
6.3嚴(yán)禁戴于套操作電腦,,及板面上的按鈕。                                          
6.4在加工過(guò)程中,,嚴(yán)禁進(jìn)入數(shù)控轉(zhuǎn)塔沖床設(shè)備工作臺(tái)的移動(dòng)范圍,。當(dāng)有參觀人員或其他不熟悉本設(shè)備的人員靠近時(shí),操作工應(yīng)及時(shí)制止并說(shuō)明原岡,。避免發(fā)生人生事故,。

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